WEDNESDAY, SEPTEMBER 16, 2026|No. 15264
Business · Economy

US Auto Factory Revival Faces Setbacks Amid Shifting EV Policies

A significant boom in U.S. auto and battery manufacturing, initially fueled by investments and federal incentives, is experiencing setbacks due to policy changes and slowing electric vehicle sales.

A shuttered entrance to an electric vehicle battery factory in Lordstown, Ohio, where layoffs have occurred due to slow EV sales.
A shuttered entrance to an electric vehicle battery factory in Lordstown, Ohio, where layoffs have occurred due to slow EV sales.
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LORDSTOWN, Ohio - On a Friday afternoon in May, three men sat chatting on folding chairs inside Lordstown’s local United Auto Workers hall. Normally, they’d be on their shift at the massive battery plant a few miles away. But they’d been out of work all year.

The factory – owned by General Motors and South Korea’s LG Energy Solution – announced last fall that work would stop in January because of slow electric-vehicle sales. Their joint venture, Ultium Cells, indefinitely let go about 480 employees, and told the remaining 850 factory workers they wouldn’t be needed for many months.

That announcement came a few weeks after U.S. President Donald Trump and congressional Republicans killed a $7,500 tax credit that was intended to jumpstart consumer demand for electric cars, sending U.S. EV sales tumbling. The layoffs were a sobering letdown after the burst of optimism when the factory opened four years ago, said Steve Baier, one of the workers passing time inside the union hall.

“This plant is important to so many people,” Baier said. “It's devastating.”

The $2.3 billion, gleaming-white battery plant looms over an interstate an hour from Cleveland. It was built during the auto industry’s biggest investment binge in generations. Between 2019 and 2024 – starting in Trump’s first term and extending through the Biden administration – the U.S. auto industry launched a massive wave of domestic manufacturing projects as it embraced an electric future.

How Trump's war on EVs killed the biggest U.S. auto-manufacturing boom in decades

Steve Baier, who worked at Ultium Cells, speaks to Reuters at the local United Auto Workers hall in Lordstown in May. Layoffs at the town's EV battery plant have been devastating, he said. REUTERS/Quinn Glabicki

The spending blitz promised an American auto-factory renaissance after decades of decline. The U.S. needed its own EV-and-battery manufacturing base to break away from China, which was increasingly dominating EVs and their supply chains. Anti-China trade policies – launched during Trump’s first term and continued under Joe Biden’s presidency – and federal EV subsidies to buttress the market ensured that America’s EV transition would require U.S. plants and workers.

But since Trump returned to office, an array of automotive, environmental, trade and immigration policies has undermined factory projects and employment in Lordstown and across America’s heartland. Cancellations of EV projects and related battery facilities have snowballed, killing or jeopardizing tens of thousands of jobs, according to a Reuters analysis of data from Atlas Public Policy, a nonpartisan research firm that tracks clean-energy investments.

These policies are undercutting Trump’s long-stated goal of creating auto-manufacturing jobs – core to his economic vision. And they are putting the United States further behind China and Europe in developing electric vehicles, some analysts say.

The fallout is landing mostly on a swath of red states stretching from Georgia to Indiana, which drew so much EV-related investment it earned the nickname the Battery Belt. About 87% of the announced EV-related investments were in states Trump won in 2024, according to Reuters’ analysis of the Atlas data, which tracked activity from 2015 through August 24 this year.

How Trump's war on EVs killed the biggest U.S. auto-manufacturing boom in decades

A shuttered entrance to the EV battery factory in Lordstown in May. Work stopped in January because of slow EV sales, though some workers returned in August. REUTERS/Quinn Glabicki

U.S. EV investment had slowed even before Trump’s policies froze the market. Americans weren’t gravitating to electric cars in the numbers automakers had predicted, with some consumers turned off by high prices and range anxiety. But auto executives have cited Trump’s policies in their decisions to scrap massive investments in EV and battery factories. Ford CEO Jim Farley said watching EV sales plummet after the tax credit expired last September “was really the impetus for us to make the call” on a massive writedown of EV investments.

In response to Reuters questions, White House spokesman Kush Desai didn’t directly address the impact of Trump’s anti-EV policies on auto-manufacturing employment, which has declined since Trump took office. He faulted the Biden administration for fueling “artificial demand” for EVs with subsidies. Trump, he added, “is slashing red tape, renegotiating broken trade deals, and cutting taxes to secure trillions in new manufacturing investments – including billions from domestic and foreign automakers.” Desai said the investments reflected announced commitments from companies and countries.

A spokesperson for Biden declined to comment.

A BOOM REVERSED

Between 2019 and 2024, U.S. auto-manufacturing investments more than doubled from the prior six-year period, and EVs accounted for all of that growth, according to the Center for Automotive Research, which tracked announced projects.

The electric shift was partly driven by carrot-and-stick measures implemented under Biden, including stricter fuel-economy rules for gasoline-powered vehicles to cut carbon emissions and tens of billions in subsidies for battery production. But market forces also pressured automakers to act. Tesla’s stock-market valuation was approaching $1 trillion and startups like Rivian and China’s NIO were drawing investors and customers. One by one, automakers vowed to go big on electric cars and battery tech.

How Trump's war on EVs killed the biggest U.S. auto-manufacturing boom in decades

Electric vehicles charge in the parking lot of the Ultium Cells facility in Lordstown. Trump's EV policies have undercut his long-stated goal of creating auto-manufacturing jobs, a Reuters analysis of Atlas Public Policy data shows. REUTERS/Quinn Glabicki

Unlike past U.S. auto-factory booms, EV manufacturing promised a deeper industrial base and expanded supply chain, requiring a shift in the types of factories needed, said James Rubenstein, a professor emeritus of geography at Miami University of Ohio. It wasn’t practical, for instance, to rehab an engine plant to make batteries. Entirely new capital investments were needed.

But last year, nearly $20 billion worth of projects were canceled, the Atlas data show. Fresh-investment announcements slowed to around $6.5 billion last year – just 29% of the amount a year earlier and a fraction of the $55 billion the industry pledged at the peak, in 2023.

"Electrification is about as big a disruptor as we’ve had," Rubenstein said. Trump’s rollbacks, he said, “push it back.”

The Atlas data show the projects canceled between January 2025 and August this year had promised about 27,000 jobs. That’s likely an undercount because some project announcements included in the data didn’t have job-creation estimates. The tally also excludes projects that were scaled back rather than canceled, and those where the EV portion of a wider investment couldn’t be isolated.

About four-fifths of the canceled investments were in red states, the Reuters analysis showed.

New EV-related investments

New EV-related investments

Planned investment in U.S. EV manufacturing projects peaked during the Biden administration but has since dried up.

A chart showing new EV-related investments in the United States shows the amount of planned investment peaked in 2023, during the Biden administration, but has plummeted since.

010203040$50B

Chart explorer. Use arrow keys to navigate.

$3.2B

$11.3B

$24.4B

$52.2B

$54.7B

$22.4B

$6.5B

$2.3B

2019

2020

2021

2022

2023

2024

2025

2026

Note: 2026 data is through August 24. Investment totals reflect new announcements for EV and EV battery projects.

Source: Atlas Public PolicyChris Kirkham

Some of those losses may be offset by a boost in auto-factory investments for gasoline vehicles since Trump returned to office. (The Atlas data don’t quantify jobs and investments that may result from converting canceled EV projects to traditional automotive factories.) In some cases, automakers are shifting foreign factory work to U.S. plants with spare capacity to avoid Trump’s tariffs.

So far, though, the administration’s tariffs and automakers’ moves to retool idle factory space haven’t produced a net job gain. Since January 2025, U.S. auto-manufacturing jobs shrank 1.3%, to about 963,000 in August, federal data show.

The president and other Republicans have touted their anti-EV policies as a victory for consumer choice. Trump wanted to reverse rules that he said would force Americans to buy electric cars, or what he calls an “EV mandate.” Under Biden, automakers would have needed roughly half of their sales to be EVs by the early 2030s, although there was no looming ban on combustion-engine cars. Trump has repeatedly called for expanding U.S. oil-and-gas production.

Charging down

Charging down

Quarterly sales of new electric vehicles in the U.S. fell sharply after a tax credit expired in 2025, reversing some of their growth over the preceding years.

Line chart shows quarterly sales of new electric vehicles in the U.S.

100,000200,000300,000400,000 EVs

Tax credit expires

Chart explorer. Use arrow keys to navigate.

Source: Cox AutomotiveNora Eckert

Automakers have offered some hope to laid-off battery-plant workers for reasons that have nothing to do with EV demand or Trump’s auto policy – there is burgeoning appetite for energy-storage batteries, driven by the boom in AI and data-center construction. Ford, GM and their joint-venture partners, for example, have said they plan to convert some portion of their underused EV factories to produce storage.

Still, it can take months or years for automakers to switch plants equipped to make EV batteries to those for storage, which often requires a different chemistry. And demand for storage batteries isn’t expected to come close to utilizing dormant factory space intended for EVs.

IDLED WORKERS IN ‘VOLTAGE VALLEY’

Lordstown residents are used to weathering the booms and busts of the car business. A GM assembly plant was one of the region’s economic engines for more than 50 years, before it closed in 2019. The area is a well-worn campaign-trail stop: Trump, Biden, Barack Obama, Hillary Clinton, John McCain and Mike Pence all have visited, offering recipes for reviving jobs and prosperity.

At a 2017 rally a short drive from Lordstown, a freshly elected Trump assured the crowd that manufacturing jobs were coming back: “Don’t move. Don’t sell your house.” When GM about a year later signaled its plan to close its assembly plant, after a long period of declining employment, Trump publicly harangued CEO Mary Barra to save jobs in the area. That contributed to GM’s decision to locate the battery plant here, three people with knowledge of the decision told Reuters.

Trump holds a rally with supporters in an arena in Youngstown, Ohio

U.S. President Donald Trump holds a rally with supporters in an arena in Youngstown, Ohio, in July 2017. Auto executives have cited Trump’s policies in their decisions to scrap massive investments in EV and battery factories. REUTERS/Jonathan Ernst

How Trump's war on EVs killed the biggest U.S. auto-manufacturing boom in decades

A GM assembly plant in Lordstown was one of the region's economic engines for more than half a century, before it closed in 2019. In recent years, people began to call the area “Voltage Valley” as EV-related investment stepped up. REUTERS/Quinn Glabicki

In 2022, the GM-LG battery factory opened within a few minutes’ drive of the shuttered vehicle facility. About 1,300 people went to work making battery cells for EVs. People started calling the area “Voltage Valley” instead of its historic Steel Valley nickname.

But by the summer of 2025, employees were spending their days doing busy work, like cleaning their workstations, rather than making battery cells, Baier said. When the layoff announcement landed in October, Ultium, the GM-LG joint venture, signaled a return-to-work timeline of six months. That was extended because of weak EV demand following the expiration of the tax credit.

Ultium in recent weeks brought back about 700 laid-off factory workers, and resumed battery cell production in mid-August. About 600 remain on indefinite layoff, the company said.

In statements to Reuters, GM and Ultium didn’t directly address the impact of Trump's policies on their EV investment. GM said it is "continuing to advance EVs" and still sells a dozen EV models in the U.S. LG Energy Solution acknowledged a slowdown in EV demand following the expiration of subsidies but said it views electrification as a long-term prospect.

Many EV and battery projects sprang up in struggling places that Trump has vowed to revitalize through factory investment.

In tiny Glendale, Kentucky, two austere white structures jut up from surrounding farmlands. The battery plants were built early this decade by Ford and its former partner, South Korea’s SK On, and operated by their joint venture, BlueOval SK.

For Rick Games, 72, the former head of the Elizabethtown-Hardin County Industrial Foundation, an economic development agency, the buildings reflect two decades of painstaking work promoting the site to dozens of prospective buyers, including Hyundai.

By 2020, automaker interest in this patch of farmland an hour south of Louisville – with its ample electricity and highway access – reached a fever pitch. “Good Lord, they were coming out of the woodwork,” said Games.

In 2021, Ford and SK agreed to sink $5.8 billion into a site the size of 1,100 football fields. It was the largest single investment in Kentucky’s history, and promised 5,000 new jobs. It also was part of Ford’s biggest-ever manufacturing project, combined with a factory 300 miles away in Tennessee.

A manufacturing complex U.S. automaker Ford Motor Co and its South Korean battery partner SK Innovation plan to build in Tennessee

An artist's rendition of the Tennessee manufacturing complex that Ford announced with battery partner SK. Ford plans to switch production there from canceled EV pickups to gas-powered ones. Ford Motor Co/Handout via REUTERS

Officials in Glendale – population 2,000 – and the surrounding area raced to prepare for an expected influx of more than 20,000 new residents. Roads would be widened to accommodate construction trucks. Developers planned thousands of homes.

Ford and SK launched a hiring spree. Bill Wilmoth had recently moved back to the area. He started work at the Glendale battery plant in June 2024, making $21 an hour.

In mid-December 2025, Wilmoth and other workers were told to stay home, where he watched a management video sharing the news that about 1,500 of them were being laid off. “My heart dropped a little bit,” he said.

How Trump's war on EVs killed the biggest U.S. auto-manufacturing boom in decades

Bill Wilmoth (left) and Joshua Urso were among the workers laid off from BlueOval SK's battery factory in Glendale, Kentucky. Many in the town who spoke to Reuters didn't fault Trump's policies for the empty battery plants. REUTERS/Nora Eckert

In response to Reuters questions, Ford didn’t detail the impact of the Trump administration’s policy changes on its EV manufacturing. It said it plans to hire 2,100 workers at Glendale – less than half the originally estimated workforce – to produce energy-storage batteries, beginning in late 2027.

Ford said it’s “prioritizing affordability, choice and profits” by investing across gas-engine, hybrid and EV models. The company said it added 1,500 factory jobs in the year ending in July, and that it plans to launch a new electric pickup truck, the Fathom, at its plant in Louisville.

Representatives for SK On and the now-dissolved BlueOval SK declined to comment about the job losses at Glendale.

TARIFFS, DEPORTATIONS THROTTLE BATTERY WORKFORCE

Killing the $7,500 tax credit is the policy change most cited by auto executives for derailing EV momentum. But that was only the most prominent in a flurry of pro-fossil-fuel Trump measures that have crippled the EV industry.

The administration also watered down tailpipe-emission regulations, and Congress froze fines that automakers have long paid for failing to meet federal fuel-efficiency requirements. The Trump administration and California have sparred in court over the state's right to set its own EV rules, in a battle that could determine the viability of the nation’s largest EV market.

U.S. trade and immigration policies also have worked against EVs. Steep tariffs hiked the cost of critical battery materials that are overwhelmingly produced in China, such as lithium-iron-phosphate batteries and graphite used in anodes.

Detainees are made to stand against a bus before being handcuffed, during a raid by federal agents in Ellabell

Detainees stand against a bus before being handcuffed, during a raid by federal agents at a Hyundai-LG Energy Solution battery plant in Ellabell, Georgia, in September 2025. U.S. Immigration and Customs Enforcement/Handout via REUTERS.

Foreign battery makers also face tightened immigration enforcement that has hampered their ability to employ engineers at U.S. factories. A September 2025 Immigration and Customs Enforcement raid on an under-construction battery factory in Georgia, co-owned by Hyundai Motor and LG Energy Solution, resulted in 475 people being arrested. Many of those sent home were engineers or specialists from South Korea needed for months-long stints to calibrate highly specialized machinery.

Some workers in South Korea now are reluctant to travel to the U.S., setting back operations by months at several of LG’s U.S. factories, two people told Reuters.

In a joint statement, LG Energy and Hyundai said the Georgia facility has been completed and shipped its first cells in July. Most of the plant’s 500 workers were hired locally, they said.

MAKING ‘MUSCLE TRUCKS’ WHILE CHINA DOMINATES EVs

For now, auto executives are liberated to aggressively pursue gasoline-engine programs.

On a sunny day in May, executives from Stellantis gathered journalists to a test track an hour west of Detroit to showcase a new line of Ram “muscle trucks,” with engines as big as 6.4 liters. One truck, a yellow-and-black Ram 1500 Rumble Bee SRT, can zoom from zero to 60 miles per hour as fast as some Ferraris.

The trucks sped past Tim Kuniskis, head of Stellantis’ American brands, as Guns N’ Roses’ “Welcome to the Jungle” rattled the bleachers and giant screens flashed “in loud we trust.” Introducing several products with throaty V-8 engines “would have been impossible” without the government’s policy changes, Kuniskis said.

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A promotional video on Stellantis's website showcases the Ram 1500 Rumble Bee SRT. The gasoline-powered muscle truck can reach 60 miles per hour from a standstill in 3.4 seconds. Credit: Stellantis

Meanwhile, Stellantis has been scrapping EV projects as part of a $27 billion writedown. Part of its $6 billion, 2,800-job battery complex in Kokomo, Indiana, jointly planned with South Korea’s Samsung SDI, is stalled. The automaker canceled development on its planned Ram electric truck in late 2025.

Samsung SDI said it is in talks with Stellantis on the Indiana site’s future.

Stellantis said the administration’s revised regulations “are better aligned with market realities,” and it’s focused on delivering a range of vehicles and powertrains, from V-8 engines to pure EVs and small cars.

Ford, for its part, plans to switch production at its unopened Tennessee assembly plant from canceled EV pickups to lucrative gas-powered ones, although work there will start several years later than initially planned as an EV factory.

Trump’s war on EVs hits home in the Battery Belt

Ford's EV and battery complex outside of Memphis, Tennessee, in October 2025. The facility was intended to be part of the automaker's biggest-ever manufacturing project. REUTERS/Seth Herald

Trump’s war on EVs hits home in the Battery Belt

Ford's EV center outside Memphis last October. The company told Reuters it added 1,500 factory jobs in the year ending in July. REUTERS/Seth Herald

As the midterm elections approach, it's an open question whether voters in affected states will punish Republicans for the EV retreat. In Glendale, many didn't fault Trump's policies for the empty battery plants.

Joshua Urso was among the workers let go in December. After applying for about 100 jobs, he found work first manufacturing steel shelving and racks for data centers, then at a fabrication shop. Still, he said the push for EVs under Biden was the real policy problem.

“Don’t tell me I have to buy anything. I'll buy what I want to buy,” he said. “If I want a gas-guzzling, black-smoke-churning diesel, I'm going to buy that.”

Trump’s pro-fossil-fuel agenda has put the U.S. on a divergent path from the world’s other top car markets, China and Europe. EV sales have surged in those regions because of buyer demand, fierce competition among carmakers and government support including tighter pollution rules and consumer incentives. This year, Europeans have gravitated to EVs as war in the Middle East pushed up gasoline prices.

U.S. automakers could see short-term gains from selling more gas-guzzling trucks, which are their biggest money-makers, instead of EVs. But that will ultimately put them further behind global rivals, said Susan Helper, an economics professor at Case Western Reserve University and senior adviser for industrial strategy under Biden.

“We're not going to be making the cars that the rest of the world wants, which are electric cars,” Helper said.

Wilmoth, who was laid off from BlueOval SK, the Ford-SK venture in Kentucky, blames automakers for going too fast on EVs and the Biden administration for pushing stiff regulations. He is now working on an AI startup.

He thinks often about how his colleagues lost careers they hoped would support their families for years.

“We existed for a while,” he said, “pretending it was going to work.”

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By Kalea Hall in Lordstown, Ohio, Nora Eckert in Glendale, Kentucky, and Chris Kirkham in Los Angeles. Additional reporting by Norihiko Shirouzu in Austin and Mike Colias in Detroit. Writing by Mike Colias. Design by Catherine Tai. Data editing by Benjamin Lesser. Editing by Brian Thevenot and David Crawshaw.

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Kalea Hall

Kalea Hall

Thomson Reuters

Kalea Hall reports on the automotive industry, focusing on the Detroit Three automakers, from Detroit. Kalea was previously an automotive reporter at The Detroit News daily newspaper where she covered the auto industry and General Motors for more than five years. She’s been a professional reporter since 2013, when she started at The Vindicator, a daily newspaper in Youngstown, Ohio and her hometown paper. Growing up in an auto plant town inspired Kalea to deeply understand the industry, and helped her report award-winning stories for The Vindicator. At The Detroit News, she worked collaboratively with a team to break news and write comprehensive pieces. Kalea has a bachelor’s degree in journalism from Point Park University in Pittsburgh and a master’s degree in journalism from Michigan State University.

Nora Eckert

Nora Eckert

Thomson Reuters

Nora Eckert reports on the automotive industry from Detroit. She covers Ford, GM, Stellantis and the United Auto Workers, with a focus on the industry's transition to EVs. She was previously a reporter for The Wall Street Journal in Detroit, where she broke news on major automakers and the UAW. She was earlier part of a WSJ investigations team that was recognized as a finalist for the 2021 Pulitzer Prize. Nora began her career as an investigative reporter with the Rochester Post Bulletin in Minnesota, where she focused on the state's organ transplant system and prisons.

Chris Kirkham

Chris Kirkham

Thomson Reuters

Chris Kirkham is a business reporter in Los Angeles who writes about Tesla, electric vehicles and the wider automotive industry. He previously worked at The Wall Street Journal and the Los Angeles Times, and has covered topics including tobacco, worker safety, gambling, and the economy over a two-decade career. Contact him at chris.kirkham@thomsonreuters.com or on Signal at chris_kirkham.51

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